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10/14/2011 13:13

MCI 102 Converted into a commercial show bus,
Large Side doors, with slide out, 20KW Genset, 

Most current images on top
Keep in mind there is a lot of prep and behind the scenes work being accomplished too.
Sometimes you will not see items until they are installed but yet they had been in the background for weeks....


2-26-11
Finished, ready to go to Atlanta


2-25-11
Final preparations to leave factory

wiring finished

Slideout insulated

Temporary placement of Toe Kick heater

All stainless steel entrance door, with new aluminum  inside skin applied

2-24-11
All alumnum construction, Side barn doors completed, insulation next



All stainless steel left and right engine compartment ventilation doors, along side engine compartment access doors

Rear engine door with super fans, completed

Inverter compartment with shore cable, completed

Generator compartment, completed

2-23-11
Looking goood!

New wheels on
Right side

Left side


All extra wiring coming together



Inverter Compartment


Batteries for inverter

Power transfer switch
(from shore power to Generator, wiring not secured yet)



 

Shore power cable, with round access door through floor

Bus chassis batteries showing battery equalizer above

 

2-22-11

More touch up ..
Note the white line where the wrap could not touch the trim
We have to paint or install more wrap by hand in small pieces, very very  time consuming

Ceiling Ducts going in



working on lock down locks for side doors

Preparing drivers area for finish

More touch up


 

Wrap cannot go beneath items such as trim so these areas must be retouched to make into a finish product application

Inverter

Installing

Prepping to install

 

2-21-11



2-20-11
Wrap almost completed. next is cleanup and touch up of the wrap





Sizing, new electrical cooling system

Installing new polished aluminum mirrors

2-19-11
interior work, trim and seals


Prepping for A/C installation

Rear of bus wall insulated, finished


Installing more seals in barn doors



Back side of Generator


More trim around the engine compartment


Genset controls

Closing up front end to to prepare for wrap

Wrap started

 

2-18-11
Stainless steel radiator intake doors, left and right

More plywood going up on walls

Drivers compartment coming together

Cleaning up, installed trim

More chassis work

2-17-11

More plywood going up

2-16-11

Trim and Upper gutter right side going back on

More work on Rear Engine door

More engine work and installing custom air filter system

Generator installation work

Inverter work

Some of the outside Seals on slide out installed 

More interior wiring

Polished aluminum Mirrors assembled and prepped for install

 

2-15-11

More work to engine area


Stainless steel Rear Engine door


Stainless steel Side engine doors


More wiring


Generator prepping to install

Designed and sizing Gen-set cooling duct 


More axle work

More trim prepped to reinstall

2-14-11

Tail lights getting final sizing

Engine running good, Now we finish installing,

Sizing for radiator


Generator Controls over driver


Slide out temporary controls


More wiring,


windows installed and sealed, more Slideout unit seals installed


Gutter on top of slide

More trim



Axle hubs cleaned and painted, Rear bumper cleaned and painted

 

2-11-11

more dash work

2-10-11

More prep work on Engine / Transmission

2-9-11

Note where Breaker panel is next to Slideout
37" from edge of slide to center of 14" breaker box
   
Front door work


Outside view of slide out

Upper gutter trim started


Side Barn door skinning


More engine and transmission prep

2-8-11
Front end finalizing


Outside Trim almost finished on Slideout


Rear left & Right Engine side doors installed, preparing to be skinned


New Engine and transmission mounting in cradle to install in chassis



Gutter fitted above, Rubber Trim stops started inside around side doors

(doors are not appearing straight due to door stops not installed, the right side is in further past the left side)

2-4,5,6,7-11

Adding fuel lines for generator

Adding new rear doors to engine area

Slide out roughed in


Added panel to cover last window area, started final trim around side slide out

New engine came in

LED taillights

More brake work

Side loading doors coming together

 

2-3-11

Primer paint on  chassis walls
Electrical panel for upstairs





Door work,
Side Loading doors,
 
Engine, left and right side doors

More axle-brake work

Slide Out Cabin skins almost finished

2-2-11

Wiring

Generator wiring


Prepping Slide out cabin to skin this evening late

Slide out wiring

More chassis work

2-1-11

More wiring work

Slide out Cabin coming together


Transmission almost ready to go in


New bearings, bushings and shoes

Reconditioned  hub bearings

More painting

1-31-11

More electrical work


Brake Shoes in process


Side doors


More work in engine comaprtment


Slide out Cabin Work

 

1-30-11

More testing on Dash Components



Slide out all aluminum cabin started

Engine cradle ready for new motor


More paint in Engine Compartment

 

1-29-11


 

1-28-11

More front end work

More test dash work


Designing and building large right side doors


Slide out mechanicals dry fitted and working on it's own power


Fuel door almost ready to reinstall

Sizing for new side engine doors

Engine compartment almost ready to start reinstalling engine/tranny components

 

1-27-11

Test dash

Starting new dash console






Updating all lighting

More welding on Slideout frame

 

Ceiling wiring started

 

1-26-11
Slide out floor components

Slideout opening


 

Engine compartment prep, cleaning to paint

1-26-11-

Door openings ready to size and build doors

Building Custom Aluminum doors to meet curvature of the side wall




Ready to start on slide out opening

 


Rebuilt and prime coating chassis

 

1-24-11
Installing and sizing new headlight system

1-20-11

Chassis rebuild work


cleaning and painting where needed



1-19-11

Installing newest electric windshield wiper system with more modern headlights

Prepping to remove engine / tranny


A/C unit sizing


Dash Test unit

Working on the side door opening

1-14-11

1-13-11
Closing up old escape hatches so we can install A/C units


New brake drums

New A/C units                                    Back windows blanked out


1-11-11

Rebuilding chassis components

Preparing to remove engine/tranny and clean and paint engine compartment



Sizing where the New 20 KW Generator will go

 Main wiring compartment

Dash area

preparing for side door opening



 

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