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10/02/2008 01:02 PM
Archives
September
2008
MCI 102 3305B
9-30-08
Had to repair floor of fuel tank compartment ..
This bus has been lifted improperly and the floor had been
pushed upwards ,
See images from beneath the bus .... The new fuel tank would not fit
properly.
We Pushed it back down with a jack and straightened it the best we
could without having to replace the
bottom chassis floor stringers ..
   
Jack marks where someone lifted the front of the bus
without using correct jacking points .
  
Cleaned and painted one more time,
Level indicator float to be reinstalled .
  
Back tailgate tag recess area opened up to make ready
to cut out
 
Needed to rebuild one of the chassis rear J box
circuit breaker panels
   
  
9-29-08
Having a problem with some of the Rear J box
MCI circuits
   
9-25-08
   
   

9-23-08
Prepping slide out, sink and more wiring work
   
   
   
9-22-08
Second fuel tank after pressure testing and painted

Dan working on his drawings and schematics.
He spends hours redesigning the schematics for this bus
   
9-19-08
Chris and Dan checking out more circuits
   
   
  
9-18-08
On computer documenting new parts and Terminal location list
   
More wiring harness work
   
   
 
afternoon
   
More tech cataloging
  
  
   
   
   
more clearer image of below

9-17-08
Dan spoke to the Cummins Engine people, Ordered tech
manual, worked on more wiring etc.
9-16-08
 
After pressure washing the latest fuel tank we did
another inspection and found two small holes in the bottom too
The holes are now visible because we enlarged them for repair later
  
We decided not to repair but see if we can't locate
another one but newer.
We found one ..
The last one was a 1982, this one is a 1987 year model and we
have now started to install the fittings
  
 
1987 ID Tag
 
9-15-08
Cleaning fuel tank
   
Making manifold to handle fuel to Main Engine, Generator, Heating
 
Generator supply & return lines
 
preparing to crank Genset
   
   
Cranked and ran fine ... need to finish fuel connections

More wiring on other work
  
9-11-08
   
   
 
  
  
9-10-08
We started connecting all the fuel lines and do a fuel leak test only to
find the fuel leaked out the bottom .
we naturally suspected a leaking tank ..
However, The tank wasn't even connected to the bus ..
It's the wrong year, so we pulled it to find it doesn't go with this bus
it belonged to a 1974 MCI 8 Bus with a Pony tank,
note the opening in the bottom.
We also noticed the tank had been repaired one time before ..Not a good
sign . So we decided to pull this one out and locate another good used one .
   
Note the top vent was taped up
  
Removed floor board ..falling apart
  
Aluminum floor panel needs to be repaired or replaced .
   
  
New floor board, located a good used tnak
  
Located a good used 1987 tank

More
wiring
  
   
   
9-9-08
Refurbishing and installing Transmission heat exchanger
  
   
   
   
   
Next,
we need to address the oil filler and water pressure tube & cap
  
More
Allison / Cummings Tech wiring
   
   
 
  
9-8-08
Pressure testing Transmission cooler
   

Installing transmission heat exchanger mount

9-4-08
installing hard airline,
 
Prepping to remove temporary white filter that was holding line closed and
install
transmission heat exchanger
   
   
9-3-08
Connecting hard airline from air system to compressor flex line.
 
 
Repaired leaking fuel line up into the
of middle chassis ...very hard to get to
  
Started to dry fit entrance door
  
  
More work on Generator installation
   
  
  
More DC wiring
 
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